Abstract:[Background] Formate dehydrogenase (FDH, EC 1.2.1.2) is commonly used for NADH regeneration in the fermentation industry. Recent studies have shown that FDH can reversibly catalyze CO2 reduction to formate, serving as a promising enzyme for microbial CO2 fixation. However, poor thermal stability is the main factor limiting the application of FDH in in vitro CO2 fixation. [Objective] This study aimed to enhance the thermal stability of a CO2-reducing FDH from Thiobacillus sp. KNK65MA (TsFDH) via semi-rational engineering. [Methods] Nine different variants were designed via PROSS, which predicted stabilizing mutations based on sequence conservation and structural energy minimization. The enzymatic properties of the variants and the wild type were characterized, and structural mechanisms underlying stability improvement were analyzed through homology modeling. Finally, the engineered TsFDH variants were applied to the fixation of CO2 in vivo by Komagataella phaffii GS115-4Δ. [Results] Compared with that of the wild type, the specific activities of TsFDHA199G and TsFDHP247K increased by 114.58% and 56.17%, respectively. The relative enzyme activities of TsFDHA199G and TsFDHP247K reached 19.32% and 39.47%, respectively, after incubation at 45 ℃ for 1 h, compared with that of the wild type. TsFDHA199G and TsFDHP247K showed the catalytic efficiency (kcat/Km) of 0.096 L/(mmol·s) and 0.042 L/(mmol·s) and the Tm increases of 0.3 ℃ and 0.7 ℃, respectively. These results indicated that the enzyme activity and thermal stability of TsFDH variants catalyzing CO2 reduction were improved. Structural analysis showed that the hydrophobic interactions within TsFDHA199G and TsFDHP247K increased by two and four and the ionic interactions of TsFDHP247K increased by one, compared with those of the wild type. Meanwhile, TsFDHA199G optimized the microenvironment of the active center. It improves the affinity between the substrate and the enzyme, and thus increased the enzymatic reaction rate. Finally, TsFDHA199G and TsFDHP247K were transferred to K. phaffii GS115-4Δ for CO2 fixation, increasing the biomass at the time point of 96 h by 118.04% and 106.11%, respectively. [Conclusion] TsFDHA199G and TsFDHP247K were successfully screened, which successfully improved the thermal stability of TsFDH. This study fills the gap of thermal stability modification of FDH for CO2 reduction and provides two feasible enzymes for enzymatic fixation of CO2.